Sheet Metal and Steel Products Expert
Pioneer capabilities and qualifications to establish and Management new Projects and Factories in the Sheet Metal and Steel Products Industries
الاثنين، 11 أبريل 2016
Manager 20 years experience Sheet Metals and Steel
Products Industries
Eng. Hisham Mohamed Salem
E-mail: hishamslm@gmail.com
E-mail: hishamslm@yahoo.co.uk
Mobile:- +966538991974
BACKGROUND SUMMARY
20 years of
Diverse and extensive experience in Management and Operations within
Manufacturing and Quality. Major strengths in leadership, motivation,
communication and the development. contributed to organization growth by
executing business strategies using strong decision making abilities.
Career
Objective
A challenging management position in a Manufacturing and
Engineering where my overall management , experience and technical background,
along with the leadership and decision making capabilities will be combined to
render the most benefit to the company.
1Core Competencies:
. Strong strategic management capabilities with highly developed
analytical and problem solving skills and the ability to develop innovative
solutions.
. Planned, organized, supervised and implemented manufacturing
procedures in accordance with Quality Assurance methods, new process
technologies like lean
manufacturing, kaizen ,OEE,JIT and 5S, organizational
strategies and quarterly/annual budgets.
. Establish QMS -Quality Management System- including Quality Manual
and Procedures in accordance with the requirements of ISO 9001:2008.
. Pioneer capabilities and qualifications to establish and
Management new projects and Factories in the sheet metal and steel Products
industries.
. Design, set-up, and start-up of new manufacturing facilities and
production lines.
. Implementation of new technologies, CNC, robotics, tools and other
automated processes, systems and equipments.
. Excellent leadership skills and people manager – Persuader,
influencer, leader, negotiator and delegator.
. Team work – Effectively communicates to delegate responsibilities
using interpersonal skills.
Accomplishments
. Raising service rate for customer up to 98%.
. 43% improvement in Productivity.
. Reduced manufacturing lead-times/schedules by 30%.
. Reduction of Material waste by 20 %.
. 28% reduction in Unit Cost.
. Increase production accuracy by 40%.
. Reduced overtime by 25%
. Improved morale and employee involvement and Builder of high
performance teams and second staff.
. Lead, develop and evaluate production staff of 300 members.
. Reduced WIP by 35%.
. Reduced inventory by 30%.
. Reduction of maintenance expenses by 23 %.
. Reduction 30% in Cost of Non-Conformance.
CAREER
ArcelorMittal TOP- Egypt
A Major multinational company for
outsourcing fabrication and manufacturing of sheet metal, Stainless Steel and
Aluminum Products and Parts, The quality and services are as per most
international reliable standards ISO 9001:2008. ArcelorMittal Customers basis
are International companies such as:-
(Schneider,Alstom,Caterpillar,Carrier,Hitachi,…).
ArcelorMittal TOP- Egypt factories are equipped with latest technology in the
manufacturing of sheet metal and steel using CNC Machines (AMADA) includeCutting
Laser,Punching,Bending,Press,Shear. welding (Robotics,MIG,TIG,Spot), Automatic
Powder Coating Painting lines, assembly, Packing.
ArcelorMittal TOP- Egypt
ArcelorMittal TOP- Egypt factories are equipped with latest technology in the
manufacturing of sheet metal and steel using CNC Machines (AMADA) includeCutting
Laser,Punching,Bending,Press,Shear. welding (Robotics,MIG,TIG,Spot), Automatic
Powder Coating Painting lines, assembly, Packing.
|
Plant
Manager from 5/2010 to 3/2016
DUTIES AND RESPONSIBILITIES:-
/ Effectively
utilizes assigned resources to execute the Company’s production target by
Develop and oversee plans, processes and programs which minimize manufacturing
costs and maximize Production and Quality through effective utilization of
manpower, equipments, tools, facilities, materials, and capital to attain Operations
manufacturing objectives and Customers Service Rate.
/ Management
and Responsible for Production Operations, Maintenance, Supply
Chain and Sales.
/ Establish
Estimates of annual budget proposals, providing assessment and estimates of
material, equipments and manpower requirements for the plant to achieve the
target.
/
Cooperation with the
General Management to develop and implement the organizational needs to meet
the vision and strategic aims: organizational structure, targeted recruitment,
personal development (training, mentoring, coaching), retention and motivation.
/ Produce
management reporting, information details necessary for manufacturing and
operations.
/ Establish
and Implement manufacturing methods like lean manufacturing principles and 5S
to introduce new practices and systems to improve productivity- eliminate waste
and increase methods of profitability and meet customers' commitment of quality
and service.
/ Identify
and plan all activities associated with maintaining and enhancing the
performance and capabilities of existing production equipment and facilities.
/ Selection
and recommendation for new machines, manufacturing methods, process, and tools
to improve achieve and minimize production and assembly time and increase
methods of Firm profitability.
/ Plan
and execute the introduction of new products/services and product development
plans and (Product Know-How).
/ Monitoring,
analyze, and Reviewing Factory Performance Reports, (Key Performance
Indicators) (KPI) and Taking Necessary Action to Improving the Plant
Performance.
/ Support and coordinating with all other Departments to foresee
and overcome difficulties before they
affect the Production Plan to maintain Customers Service Rate and delivery
dates to ensure compliance to client expectations.
/ Administers
personnel policies and procedures with regards to manpower plans, job
descriptions, performance plans, performance evaluations, salary administration,
training, motivation and development of subordinates and other plant staff.
/ Ensuring
all Factories is performed in line with Safety, Quality and Environmental
procedures standards.
/ Establish
S.O.P for plant according to QMS (ISO 9001:2008) and attend Management Review
Meetings.
Al Jaber Precision
Engineering &Contracting (AJPEC) -UAE –ABU DHABI www.ajeprecision.com
More than 20 years
of experience leading Fabrication
and erection company for Architectural and structural steel in
the UAE.
fabrication
and manufacturing of Architectural and Structural steel,Storage tanks,
Pressure Tanks, Silos, ...etc
fabrication and erection
Steel projects and Products outsourcing like Cold form steel Buildings-
Portacabin companies, The quality and services are as per most international reliable
standards ISO 9001:2008.
The factory is
equipped with latest technology in the manufacturing of sheet metal and steel
using CNC Machines (Laser TRUMPF ,Plasma,Punch Press,Press Brake,Shear,……)and
automatic production line.
More than 20 years
of experience leading Fabrication
and erection company for Architectural and structural steel in
the UAE.
fabrication
and manufacturing of Architectural and Structural steel,Storage tanks,
Pressure Tanks, Silos, ...etc
fabrication and erection
Steel projects and Products outsourcing like Cold form steel Buildings-
Portacabin companies, The quality and services are as per most international reliable
standards ISO 9001:2008.
The factory is
equipped with latest technology in the manufacturing of sheet metal and steel
using CNC Machines (Laser TRUMPF ,Plasma,Punch Press,Press Brake,Shear,……)and
automatic production line.
|
Production
Manager from 11/2007 To 02/2010
DUTIES AND RESPONSIBILITIES:-
/ Implementation
Optimum Yearly, Monthly and day-to-day Master Production Plan for Factory
According to Machines Capacities and Manpower Capabilities to Achieving Company
Target.
/ Develop
a strategy for the Fabrication business unit in line with the business strategy
and vision.
/ Implement
effective supply chain management practices to optimize inventory levels: raw
material, WIP and finished products.
/ Initiative
plans and processes which minimize manufacturing costs through effective
utilization of manpower, equipment, facilities, materials.
/ Translate
the businesses strategic plan into an actionable business plan, including
expected financial and operational goals and associated timelines.
/ Monitor,
Follow - up and Review Reports for Production, Planning, Maintenance, and
Quality.
/ Work
closely with the other managers of the firm to implement the company’s policies
and goals.
/ Achieve
the company’s objectives regarding safety, productivity, service rate, quality
level...
/ Supervision
and Reviewing Factory Performance Reports, (Key Performance Indicators) (KPI)
and Taking Necessary Action to Improving the Factory Performance.
/ Development
and Improving Performance of all Employees.
Since 2004 prepares
economic feasibility studies for industrial projects to help move the
industrial development process in Saudi Arabia and GCC region.
Since 2004 prepares
economic feasibility studies for industrial projects to help move the
industrial development process in Saudi Arabia and GCC region.
|
Senior Technical Feasibility Studies
Manager from 10/2005 to 9/2007
DUTIES AND
RESPONSIBILITIES:-
; Preparing
Technical Studies& Analysis's for new Projects including the Following:-
/ Technology
Choice and Selection of Machineries and Equipments
/ Product
Analysis
/ Production
Process
/ Plant
layout Design
/ Material
and Energy Balance for Products
/ Investment
cost , Pre-Operating cost and Overhead Costs
/ Plant
Capacity
/ Plant
Organization (Human Resources, Job Description)
/ Location
and Site Selection.
EMPT-Egypt for Metal Processing Technology-Egypt-Cairo Established
in 2000 to provide the markets with quality products for Lighting Fixtures,
Cable Trays - Ladders Systems, Electrical
Enclosures, Storage System,Metal Furniture and Sub- Supplier for reputed
companies (Middle East Caravan-Egypt- Cold form steel
Buildings) ,(Zamil Steel),( Schneider Group), (Unionair, Carrier ,Trane Air
conditioning industries)
|
Production - Factory Manager from 6/2000 To
9/2004
DUTIES AND
RESPONSIBILITIES:-
Start up project starts from selection for manufacturing Methodology,
machines and final products. Direct and coordinate factory departments: Manufacturing,
Engineering, Planning and Maintenance.
/ Develop
and oversee plans, processes and programs which minimize manufacturing costs
and maximize production through effective utilization of manpower, equipments,
facilities, materials, and capital to attain manufacturing objectives and
productions schedules.
/ Implement
and establish the QMS policies, procedures and quality manual based on ISO
9001, to meet and exceed customers’ expectations.
/ Review
and analyze production, planning, quality control and maintenance reports to
determine causes of nonconformity with product specifications and to promote continuous
improvement.
/ Promote
and continuous improvement in all areas of operations.
/ Develop
and Encourage use of new techniques to assure achievement of factory goals.
/ Establishing
strong working relations with other functional managers to ensure coordination
and close relationship by Schedule and conduct regularly meetings for
successful production goals.
/ Assure
competency and permanence of manpower are fully capable of achieving management
and manufacturing objectives through training and motivation, and Conduct
employee performance reviews.
Kandil
Industries Group- 10 th of Ramadan -Egypt
Since
1960. Kandil represented a pillar within the industrialization of the
Egyptian market; a genuine regional steel player for steel sheet products
such as hot rolled steel, cold rolled steel, galvanized, pre-painted, tubes,
corrugated sheet, Steel deck, Sandwich Panels and cable trays &ladder
system.
Kandil
Industries Group- 10 th of Ramadan -Egypt
|
Production
Engineer from 3/1999 to 6/2000
DUTIES
AND RESPONSIBILITIES:-
Supervision and Follow up all Production hall
activities with total manpower 130 and CNC machines and automatic Production lines such as (Punch Presses, Shears,
Press brakes, corrugated sheet line, Sandwich Panels line, cut to length line)
/ Converting
prototype parts and assemblies to lower cost sheet metal parts and assemblies
while maintaining overall design intent, functionality and tolerances required.
/ Cost
analysis for products to new customers.
/ Implementing
the details DWG for products on less time, sequences and manpower.
/ Manage
production lines and Machines to achieve the target Plan.
/ Maintain
an operator self-inspection system and quality standards.
/ Training
and encourage the un-skilled labours to develop their capabilities.
/ Preparing
Reports as M/C's efficiency and manpower evaluation.
El Sewedy Electric Industries - 10
th of Ramadan -Egypt
was Established in
1997 with primary aim to provide the markets with quality products that
Branded : Egylux for lighting, Egytray for cable support system, EgyPanel for
low voltage switchgear.
In order to maintain quality and accuracy,The factory is equipped with
latest technology in the manufacturing
of sheet metal using CNC
Machines
(AMADA) and automatic powder coating line.
was Established in
1997 with primary aim to provide the markets with quality products that
Branded : Egylux for lighting, Egytray for cable support system, EgyPanel for
low voltage switchgear.
latest technology in the manufacturing
of sheet metal using CNC
Machines
(AMADA) and automatic powder coating line.
|
Production
Engineer from 9/1996 to 3/1999
DUTIES AND
RESPONSIBILITIES:-
Supervision and Follow up all Production hall activities with total manpower 150 and
CNC machines such as (Punch Presses, Shears, Press brakes,
eccentric-hydraulic Presses, MIG and TIG weld, Spot weld)
/ Converting
prototype parts and assemblies to lower cost sheet metal parts and assemblies
while maintaining overall design intent, functionality and tolerances required.
/ Turning
product design concepts/solutions into manufacturability products using a
variety of high-and-low volume manufacturing processes.
/ Ensure
the production is running smoothly and effectively.
/ Plan
and enhance Production hall balancing and material handling.
/ Manage
production Machines to achieve the target Plan.
/ Improvement
quality and productivity tools and molds.
SKILLS
-
Extensive knowledge of sheet metal and
steel Products, machines and Production Lines.
-
Management, Coordination and
leadership skills.
-
Performance Management.
-
Process Improvement.
-
Technical Feasibility Study and
Analysis for industrial Projects, Financial Planning and Strategy.
-
Well developed organizational and
business management skills.
-
Continuous Improvements.
-
Decision Making.
-
Quality Management.
-
Excellent communication and
interpersonal skills.
-
Team Building Employee performance
development and Management.
EDUCATION
1991 – 1996 B.SC of Mechanical Engineering - Industrial
Engineering and Production
Faculty of Engineering- Zagazig University-Egypt.
1Personnel
Information
2
Birth
Date: 5 / 4 / 1973
2 Marital
status: Married (I have four children)
2 Nationality:
Egyptian.
2 Driving
Licenses: Egypt, Saudi Arabia, and UAE.
2 Mobile: +966538991974
الاشتراك في:
الرسائل (Atom)